Emabond Welding Solutions

 

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    March 23rd - 27th            Booth# W3533      


     


Design Guidelines

Develop, Produce and Deliver Turnkey Assembly Systems

  • Superior strength and performance for demanding applications
  • Severe temperatures and pressures
  • Difficult to weld and/or dissimilar materials
  • Leak proof seal as well as solving difficult assembly problems


Step 1:
Emabond Welding is an Engineered Process which takes a Cooperative Effort to Produce Forward Thinking Assembly Solutions.

Every successful solution is comprised of three key elements: the application design, production equipment and Emabond material. Emabond partners closely with our customers and works seamlessly together to provide the desired outcome - a reliable welded assembly. Each customer situation is different in some way. We look forward to working with you to understand your unique requirements.

Deliver Forward-thinking, High Value Answers - The Emabond Design provides reliable assembly solutions from a single source. You demand a partner who can leverage a breadth of applications, superior technology and industry experience and leadership to deliver the most advanced, comprehensive solutions.

1 - Design   2 - Equipment   3 - Material  

Reliable Welded Assemblies

+ + »
  • Inj. Molded
  • Blow Molded.Extruded
  • Thermoformed
  • Continuous Web
  • Thin Film
Customer Part Welding System Formulated Resin

 

Consult Emabond Solutions’ “Innovation Center” for Exact/Detailed Specifications


Step 2: Select Resin Material Compatibility


Step 3: Select Susceptor Material in the Welding Matrix. Consult with your Emabond tehcnical contact for specific design review.

Iron Stainless Steel Ferrites Nano-Particles

Please consult with your Emabond Technical contact for additional Plastic Materials, Fillers and Additives. Certain Dissimilar Plastics can be welded.


Step 4: Typical Weld Joint Designs for Assembly Requirements

The Emabond Material must be installed in the Joint Design of the assembly before welding. The After Welded Captured Joint Design should have a 95% of Fill Area of the Installed Emabond Profile Cross Sectional Area. The Standard Tongue and Groove Emabond Welded Fill Area = the Shear Width of 0.020” (0.50mm) to 0.030” (0.76mm) by the calculated length. Only the Step Joint Welded Fill Area uses a Shear Width of 0.050” (1.27mm) by the calculated length. All Welds are Structural and Pressure Leak Proof. Consult your Emabond Technical contact for the use of ribs on weld lengths longer than 4” (100mm) for proper Emabond Weld Flow.


Step 5: Emabond Material Sizes
Typical Round Profiles are 0.080”, 0.092”, 0.125” and 0.155”

Emabond Material
Inches
mm
Dimension
Inches
mm
Dimension
Round Minimum
0.080
2.0
Diameter
  Maximum
0.200
5.0
Diameter
Flat Minimum
0.030
0.8
Thick
0.125
3.1
Wide
  Maximum
0.060
1.5
Thick
1.500
37.5
Wide
Tape Minimum
0.012
0.3
Thick
0.060
1.5
Wide
  Maximum
0.060
1.5
Thick
12.00
300.0
Wide

Step 6: Execution and Follow Up is the Most Important Aspect of Our Collective Success

Emabond Solutions Team philosophy simply stated

  • Listening to and collaborating with our customers
  • Developing the right designs and engineering approach
  • Establishing the manufacturing solution
  • Providing customer service support and technical service for the product launch and market success

Emabond SolutionsTM - Global Headquarters & Innovation Center • 49 Walnut St. • Norwood, NJ 07648

Phone (main) 201-767-7400
• Customer Service 201-767-7400 x5568 • Fax 201-767-3608

Contact Us with General Questions